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Fortynine
year old Dr. Wolfgang Reitzle is the quintessential definition
of engineering wunderkind. He is currently the MD of the
new JAGUAR. Before then, he was a full member of the BMW AG Board
of Directors and twenty years after he first walked into the Munich
workshops, he has spearheaded BMW into the nineties. In 1976 at
aged just twenty-five and with a Doctor's thesis in engineering
already secured, he joined BMW AG Munich as a specialist in production
technology.
Three months
later he was Head of the Methods testing Department, and exactly
one year later, he headed the Process Engineering General Department.
Since then his rise has been astronomic and sometimes controversial.
Few observers will forget the time he halted production of the Seven
Series and re-devised and re-designed the entire range from entry
point to top level.
VIVE: How
did your earliest interest in cars evolve to the point that it became
your career?
REITZLE:
Cars always fascinated me. When I was a child I knew all about cars,
it was always fascinating for me and when I studied I realised
that the car business uses all kinds of technologies; metal, synthetics,
glass, electronics. And if you have a detailed look, textiles. You
can't find any other product where so many different technologies
come together and it is fascinating for an engineer.
VIVE: In
those days, however, you must have realised that there were only
a handful of good car companies and there must have been millions
of engineers dying to get into those companies. Where did you get
the confidence to foresee that one day you would perhaps be sitting
in this position?
REITZLE:
I went to university and actually wanted to go into the airplane
industry but as I was making that decision it was just at the time
that the Apollo programme was cancelled, NASA was laying off people
and in Germany at this time there were only two companies that one
could go to. In the automobile industry there was much more, so
I changed my original plan; when you're young you always change
your mind, so I made the choice to go with BMW and tried to get
a job when I was twenty-five years old.
VIVE: Obviously
you got the job. What were your first duties?
REITZLE:
I began at the lowest level possible for an engineer. I started
in the Manufacturing / Technology Development area. I started in
a workshop and I was the only engineer in a group of 30 people.
That was very good for me because when you come from university
you 're theoretically very proficient but in practical terms you
know very little, having had very little experience. So I immediately
took this opportunity because I could see it would only benefit
me to get practical experience in this area.
VIVE: What
were your first impressions? With the sixties and the moon landings
everyone wanted to be an engineer.
REITZLE:
My first impressions were totally different. If you enter a company
there is a certain image that you have of the company and what is
behind the walls, and when I came in it was very different - especially
in the area I was involved with - it was very practical and there
was little theory involved. The first month I started there the
first robot was shipped to BMW from the United States and Unimate.
It was one of the first robots developed in America; this robot
came to our department and we made the first investigations into
its technology. We started with automation in this area over twenty
years ago.
The next step
was that I became the head, the foreman if you like, of these 30
people and it took a few months to get accepted, because I had a
Doctorate in Engineering - in the entire company I think we had
two Doctors of Engineering - and they couldn't quite understand
why we needed another. But within a few months they realised that
the theory could be very beneficial to the practical solutions required,
that different solutions could be found for problems.
VIVE: From
foreman, what happened next?
REITZLE:
About two years later I got into a department where there were other
engineers and my colleagues at this time were developing new manufacturing
technologies and we were the workshop that had to transfer these
technologies into the prototype for manufacturing systems. For instance,
if you change one welding system into another type of welding system
you have to undertake research and detailed investigations. Eventually
I became head of this research application department of engineers,
so then I was responsible not only for the workshop but for this
engineering area where we developed new manufacturing technology;
new automation systems especially for the body shop, for the paint
shop and for the assembly plant.
It was at this
time that we launched a new model; we introduced the Seven. This
Seven gave us some difficulty when it was introduced into the factory
in terms of what I call 'poor manufacture-friendly' design. The
engineering department said to the plant 'You have to produce the
car as we designed', and the manufacturing plant said 'We can't
produce the car as you designed, we have to change it'. This created
some conflict and I considered that this shouldn't happen again
where there is such a misunderstanding between the design and production
facilities, which is when I came up with the idea of establishing
a pilot plant to iron out any problems created by Research and Development.
Before the car goes into production it is checked under the same
conditions as those of a production line, but on a smaller scale.
Another benefit
of this system is that we can train the people in the factory. We
bring them over to the pilot plant where they take the car through
the production process and gain an understanding of how the car
will look and how the assembly process will work.
This system
hadn't existed at BMW before this so I wrote a brief paper and handed
it over to the member of the board responsible for production, Mr.
Kohl, who was quite a few stages beyond me in the hierarchy. This
upset a few people but at the time I didn't realise it being somewhat
young and ill-informed in the ways of the hierarchical structure.
Mr. Kohl was very receptive to this idea and handed it over to the
board, who then asked me to make a presentation of this paper. It
was quite a nerve-wracking experience being confronted by all these
important people but when I had finished they appointed me in charge
of this project. This was in addition to my normal job and to cut
a long story short, two years later the pilot project had been set
up in an old building on the plant and the old Five, which was the
next car, was the first model to be manufactured under this system.
In comparison to the old Seven it was considered perfect even though
in relation to today's models it was still lacking. So, the pilot
plant system was considered very successful and from then on was
well received. Today it is an institution.
VIVE: At
that stage you obviously started attracting the attention of the
board .
REITZLE:
That came a bit later. It was considered, particularly by Mr. Von
Kuenheim, [then Chairman of the Board], that it would be beneficial
for me to be not only responsible for the clinical area of manufacturing;
the more sophisticated job of developing and introducing new systems,
but that for a certain time I would have to be responsible for production.
So for a year and a half I was Manager of the Engine and Axles plant
and was responsible for a few thousand people with all the attendant
problems; problems with unions, with the workers, with suppliers,
machinery malfunctioning, and so on.
VIVE: You
impress me as the more modern style of businessman, rather than
the family oriented style of management.
REITZLE: I think that today there are so many companies
working in this same way, it is the modern way of doing business.
VIVE: So
you went to Harvard and when you returned, they were about to launch
the next generation of Seven Series but you told them it wasn't
the way to go.
REITZLE:
Yes, but it didn't quite happen that way. One day our board member
responsible for Research and Development suddenly and unexpectedly
left the company and Mr. Von Kuenheim took over his portfolio as
well as maintaining his own responsibilities for Research and Development.
But as he was already working 12 to 14 hours, already he needed
some support and so one Friday evening I was told that I had to
attend a meeting on Monday morning which would begin my new duties
as head of Research and Development, so I had one hour on the Monday,
before the meeting, to tell my managers and staff that I was leaving
the production area.
It was 1983
and in R & D I became totally involved in the product design
and it was very stimulating for me as an engineer to be actually
involved in the design of the cars. Then we got a new R & D
Board member a few months later and that was when I left to go to
Harvard, which had always been an intention of mine anyway. But
by then I had obtained my Doctorate in Engineering and a second
Degree in Business Administration and I thought it would be unwise
to take out a third degree before getting a practical education.
Because I had arrived at a transition period in my career, I took
the opportunity to study at Harvard, and on my return I took over
the whole manufacturing department, which included my own workshop,
where I had first started at BMW.
But his only
lasted a year because the new R & D Board member focused on
Research so I came in and took over Development and, later when
he left, I took over the whole area and that's the story.
Getting back
to that new Seven Series, I realised, within a few weeks of being
in charge of R & D, that the design of the new Seven Series
BMW wasn't the car that I thought we needed at the time. I made
proposals to change the car dramatically.
VIVE: This
must have been the turning point for BMW. You came from a background
where you saw every nut and bolt, every manufacturing technique,
and you were in a position which was the dream of every engineer,
in charge of R & D. The first thing you could have done is say
'let's do what everyone wants' or you could have made a difference,
you obviously chose the latter.
REITZLE:
When I worked in manufacturing, I lived with these cars and I knew
them and, of course, I had my own opinions about these cars. I always
thought abut car design; for example, years ago I proposed a small
BMW city car, and now I had an opportunity to take my ideas further.
When I saw the new Seven the car was, almost 50% done in 1983. Now
normally you can't make drastic changes to a design when it is so
far advanced but we said we had to do it; and I wasn't alone in
this thinking, there were other engineers who also considered that
the car wasn't right at that stage.
VIVE: When
you look at the car industry; BMW was doing something but it wasn't
the right thing. Somehow you put your finger on that something;
Why?
REITZLE:
To try and answer this I have to explain that when I came to the
R & D Department there was much discussion both in the German
car industry and in the newspapers with journalists writing critically
about the role of BMW and its need, the expectations on it to produce
more than 'face-lifted' cars. So there was a lacking between the
expectations of the people and what BMW was providing. This was
the environment I came into and when I saw the Seven Series BMW
I realised that it would not be able to compete successfully in
its class.
It was a nice car but not sufficient to be accepted at the top level,
so I made proposals for changes and Mr. Von Kuenheim made the decisions.
At this point of time we considered it might be worthwhile to make
innovations in the Three Series, which up to this point consisted
of the two door model and a recently developed four door model.
So we introduced a convertible, then we developed a four wheel drive.
So, in changing
the Seven, we made changes in the Three Series and then we also
had to decide on the design of the new Five Series. there was short
term, medium term and long term focus.
VIVE: This
era altered the history of the car industry; it pushed BMW to the
forefront of the world's automotive industry.
REITZLE:
BMW with roughly 500,000 cars is comparatively small in world auto
terms, so in the top end one has to think of how to compete. We
can't compete by just producing cars. I often compare us to the
watch industry. Rolex, for instance, produce a piece of engineering
that tells the time, but a fifty dollar Seiko can do just as good
a functional job. However, people like nice products and if you
offer more than just a collection of interesting technology, if
you fulfill the expectations of the customers, who have beautiful
houses and perhaps collect old furniture or modern art who look
for aesthetic qualities, why not give them a car that fits these
qualities? If you want to be successful in this business you have
to have your own character.
VIVE: In
Australia, we see the German car industry, the French, the Italian
and of course the English car business. The German industry is seen
to make very good cars, practical cars but cars that perhaps have
traditionally lacked in an aesthetic mentality. So when you took
this direction you must have been aware that your cars are not just
cars. What were you thinking at the time?
REITZLE:
I think we only did what people at the time expected from BMW. I
think the emotional potential of BMW is tremendous. The core of
our company's image is always technology, 'sportiness'; it has always
been that we have been smaller than others thus have been forced
to run quicker than others. In the earlier years we never had much
money so we had to focus on efficiency.
People expect
a fresher product from us so you have to fulfill those expectations
in terms of design, innovation, freshness, style and so on. In the
past this company believed that form followed function but now it
seems that form is right alongside function. People want something
awesome to look at, something they can be a part of, not just machinery.
They want luxury.
VIVE: There
must have been a grand plan at that time when the new Seven was
introduced. What was your strategy?
REITZLE:
It was simple. We had our old Three Series, Five Series and Seven
Series. Then we introduced a new Three Series which was a minor
step but was a big success and showed the decision of the company
to be right. Then we refined it a bit more. We did the same with
the Five Series. With the Seven we have been nearer to the Five
than to the S Class. And next we said this car has to escalate in
value and in styling. It had to make a statement.
First we started
with the Seven and then we made the Five. If you compare the new
Five with the old Five the difference is dramatic, and the look
of the new Three Series is even more markedly different than the
old series. So in this way we altered the image of the cars.
We took the
whole range to a higher level, and introduced the range of Series,
so people could now say 'I can afford the technology of the Seven
at a lower price' and now we're doing the same with the Three, which
will give the Three Series a boost.
VIVE: Given
the price of your cars, especially the Three Series, which compares
favourably with the Japanese cars, is it your intention to compete
at that level of the market?
REITZLE: We have to pay attention to this end of the market,
the entrance area, because if we are not strong here eventually
we lose the top end as well.
It may even
make sense to have an attractive cheaper model to have a solid entrance
barrier. It is easier to be attacked in the volume area because
when you go up into the higher price market the pyramid is too small
and you end up in a very narrow position. On the other hand if you
fight further down and make the base very solid you can fill the
rest of the pyramid. This is essentially our strategy, and this
is the problem with certain other luxury marques who only operate
at the tope end of the scale.
You need a certain
level of production to enable the right sized R & D Department,
the right distribution network for dealers; if you sell worldwide
you need a minimum critical mass below which you can't possibly
operate. We've found that below 400,000 units it would become very
difficult to afford these facilities and to be really competitive
for the future. Having struggled to overcome this limit we are now
in a slightly more comfortable situation with 600,000 cars and we
really can afford to keep the business going in sales, in production
and in R & D. So that was the strategy - better value price
for the customer and the kind of high class products which people
expect from a company like BMW.
Coming from
manufacturing was an advantage in that I knew how to design the
car and that it could be produced efficiently in the plant.
VIVE: The
research centre here is indeed impressive, but why give it so much
emphasis; why have such an incredible facility?
REITZLE:
That's the platform I believe you need to be highly competitive.
You see, we have to be efficient in R & D, especially in development
time and we have caught up to the Japanese in terms of development
time with this facility.
Additionally,
we have shortened the launch time for our cars. Within the last
five years, every year has seen the launch of a new model whereas
in earlier times we had a delay of between two to three years for
a new model. So in effect we launched a product offensive and this
was also part of our new strategy.
We established
a new engineering system from the R & D through to the work
flow. That I think is the secret behind this new centre and to introduce
this, you need a facility that can get all our engineers together
- they were strewn all over the place. Because the company had such
a dramatic growth, we weren't able to centralise it - renting premises
here, there, and it was a disadvantage. We needed this new facility
for our engineers and then we decided that it wasn't sufficient
- we needed to do more. This is now the building which supports
the new ideas in developing cars.
VIVE: Do
you think that it is a problem being an engineer and running the
company?
REITZLE:
It depends very much on the individual. If you are simply thinking
as an engineer then it is not possible to run a highly diversified
company like certain automobile companies have become. A lot of
big German companies especially technology driven companies are
run by engineers so I think that there is absolutely no strict rule
that engineers can't run companies. You see huge companies
in America which are run also by engineers. It is a matter of the
people.
VIVE: Do
you think that there is an advantage in being in the car business
in Germany?
REITZLE: Firstly, there is the tradition which permeates almost
everything in Germany, and secondly, the experience of the people
we have: the high class of people that we have built up who support
the infrastructure. Also, we can't find in the United States for
example the same class of supply company - we tried to buy much
more from the US but we can't seem to get the quality and reliability
of the components in the areas that we require. I think that it
is improving but only a few companies are able to do this and we
have great difficulties. so when I compare it with Europe, especially
Germany, I can see the strength of Germany. Then there is the education
of our people, especially of our Meister or foremen, which
I think is unique. It is such a solid base because they are so highly
skilled that they are the strength of the German industry and the
German economy not just the car business.
VIVE: What
have been the differences in your philosophy now compared to even
fifteen years ago in terms of marketing your car as a 'luxury marque'
and the way in which you position BMW above and beyond the technical
and mechanical improvements?
REITZLE:
I think that all the people in this company who are responsible
for the major decisions have the same philosophy in mind - that
we have to be more of a luxury company as well as just being a car
company. Accordingly, all of the decisions that we make support
this overall goal. In the refinement of the cars, just like a superior
watch, all the details have been tested and made perfectly. Therefore,
the corporate identity of the whole company has to support this.
When you see the Cartier shops around the world, there is that distinctive
red colour and all the shops worldwide follow a universal strategy.
If you look at Rolex, they do it in the same successful way. There
are certain rules in the luxury business which are different from
normal business and sometimes it works just the opposite to when
people think that if they make the product cheaper and cheaper,
they will naturally sell more and more - the rule of the mass producers.
The reverse rules apply to customers who are different to the standard
customer, and today the wealthier the people, the more they can
afford, the more rewarding they are to themselves. It therefore
becomes tougher to fulfill these high expectations. You are then
only good only if you can anticipate the requirements when you create
a market rather than trying to pick up a share of a market.
VIVE: Now,
with the heavy emphasis on, and public awareness in petrol and environmental
issues such as smoke emissions and the use of synthetic materials
in cars that can be recycled, then on a more commercial level the
Japanese who are upping their presence in the luxury car market,
what is it like sitting in your chair with these sort of pressures?
REITZLE:
For the first three of the four topics you have mentioned I will
give you one answer: we must pay a lot of attention to the social
acceptance of the Car. Especially in Germany where the Greens attack
the car as the ultimate polluter. The nuclear power plants were
the big issues here and Germany was ahead in the development of
research in nuclear power plants and politically it is not possible
to establish new power plants but I think that it is a mistake because
in the long run, we will need them. The biggest problem in
the next 20-30 years will be population and we have lost I think
20 years, that is my personal opinion. We have to make the technology
and therefore we have to spend more money on research to make nuclear
power plant technology easier, safer, etc.
As a car industry
we must be concerned that something is happening with energy because
there will not be enough energy for the burgeoning populations.
We must bring down consumption and that is what I mean by social
acceptance - these issues are priority number one in the development
of new cars.
Sure, they should be elegant and refined but they must also be efficient.
They have to be made out of recyclable material and we must establish
these processes. We must really spend more money than before on
the car to produce it in a way that will be compatible with the
environment.
As for the Japanese
competition, all I can say is that they really are very, very efficient;
they are tough and they are, I think, playing a different game with
different rules. They do not compete in the way that we are used
to - we have had a very tough competition in the last 20-30 years
with Mercedes Benz but we can both live together - we concede it
is possible. But the Japanese have a different approach - they want
to dominate the world economy, the world market; they have these
different goals and therefore we must pay attention because we have
other prerequisites here in terms of employee relations. Our people
expect more than just working and working and working until they
retire. In Japan, I assume there will begin to be change in that
way of thinking too because people there are starting to travel
around the world and they see that people are living differently
in other areas.
As for the US,
it astonishes me that they will often buy the Japanese product even
when the US equivalent is the same quality. It is the better image,
better marketing that the Japanese have built up and with the money
the Japanese get from the US, they buy their land and their companies.
The big movie and entertainment business is now owned by the Japanese
and I think that they will therefore have the power to influence
the consumer in terms of product placement of their cars in the
movies. Buying into the infrastructure of communications gives one
tremendous power more so than buying up real estate or the big insurance
companies and pension funds.
We try to anticipate
this but it is an open world, and I am absolutely for free trade
nonetheless we must pay attention to all of this.
VIVE: Don't
you think that people could say the same about the German industry
to a degree? You could say that the Germans have also gone out there
buying...
REITZLE:
Perhaps, but is only a very small percentage compared to the Japanese
buying power. O.K., we did it twenty years before, we bought some
companies outside but there were few if any big US companies bought
by the Germans. What happens is that their own plants are established
in Germany. Ford and General Motors have had their car plants for
over forty years here so for them it is not necessary to export
their products to Europe but this is not so in Japan. And that is
very often overlooked. In past years the US shipped more products
to the EEC than the vice versa. It has changed since, we have a
surplus from the EEC - not too much - but we have, but it is only
a percentage of what the Japanese ship to the US. When the US compares
the balance of trade between the EEC - most particularly Germany
and the US - they say they ship too many products to us. But they
overlook the fact that the US companies have a lot of subsidiaries
here: IBM, OPAL, FORD, ITT... they bought a lot of the German supply
industry. So it is not necessary for them to ship the actual cars
here.
The same is
not so with Japan and the US. There are no US subsidiaries in Japan
apart perhaps from IBM or on a very small scale.
VIVE: What
do you perceive as the future for Wolfgang Reitzle?
REITZLE:
(smiling) Well, I am currently at JAGUAR and I will try to design
new cars.
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